Single Sided Al Base PCB Rapid Prototype For Hotel Lighting

Single Sided Al Base PCB Rapid Prototype For Hotel Lighting

Layer Count: 1 Layer

Min Hole Diameter: 0.8mm

Min Hole Spacing: 1mm

Min PAD Ring: 0.5mm

Base Material: 1060, 3003, 5052, 6061

Tg Value: 110, 130, 150

Customer Background and Needs

The client, called Hotel Lighting is a company specializing in hotel lighting design and installation, mainly serving high-end hotels, resorts, restaurants, and other places. Customers' products require high quality, high efficiency, and high aesthetics, while also meeting the diverse and personalized needs of hotel lighting. The customer needed a circuit board solution that could quickly produce lighting products that met design requirements.

Advantage of Single Sided Al Base PCB

Ⅰ: High heat dissipation performance:
Single-sided aluminum-coated PCB can quickly conduct the heat generated by the LED to the aluminum base layer, and then dissipate it through a radiator or other means, thus reducing the operating temperature of the LED, extending its service life, and improving its light efficiency and stability.

Ⅱ: High reliability:
The thermal expansion coefficient of single-sided aluminum-clad PCB is close to that of copper foil and smaller than that of ordinary FR-4 boards, which can better ensure the quality and reliability of the circuit board. At the same time, the insulation layer of the single-sided aluminum-clad PCB has high-voltage insulation capabilities and can effectively prevent short circuits and breakdowns of the circuit.

Ⅲ: Low cost:
The manufacturing process of single-sided aluminum-clad PCB is relatively simple and does not require the use of complex multi-layer lamination processes, nor does it require the use of expensive ceramic substrates or other special materials, thus reducing production costs and material costs.

Ⅳ: Environmental protection and energy saving:
The heat dissipation performance of single-sided aluminum-clad PCB can reduce the power consumption of LEDs, thereby saving energy and reducing carbon emissions. At the same time, the single-sided aluminum-clad PCB complies with RoHS environmental requirements, contains no harmful substances, and is easy to recycle.

Prototyping Service

We use advanced equipment and technology to provide customers with rapid prototyping services for single-sided aluminum-clad PCBs. We can produce circuit boards that meet customer design requirements in a short time, saving customers time and costs. The process of our rapid prototyping service is as follows:

1. Receive design documents and requirements from customers, conduct design review and optimization, and make quotations and orders after confirmation;
2. According to the customer's requirements, select the appropriate aluminum substrate material and parameters, perform pre-processing and lamination, and stick the dry film on the surface of the PCB substrate to prepare for subsequent image transfer;
3. Expose and irradiate with UV light to make the dry film on the board form a polymerized and unpolymerized state;
4. Develop to dissolve the unpolymerized dry film to form a circuit pattern;
5. Perform etching to corrode away the excess copper foil, leaving the required circuit lines;
6. Peel off the film, peel off the polymerized dry film, and clean the board surface;
7. Carry out drilling and drill the corresponding hole positions according to the customer's requirements to prepare for subsequent welding;
8. Spray tin or gold immersion to surface treat the circuit layer to increase its conductivity and oxidation resistance;
9. Carry out shape processing and cut or punch out the corresponding shape according to customer requirements to prepare for subsequent installation;
10. Conduct quality inspection and comprehensively inspect the circuit board to ensure that it is defect-free and meets customer requirements;
11. Packaging and shipping, the circuit boards will be packaged and shipped according to customer requirements, and express delivery order numbers and tracking services will be provided.

Cooperation Effect

We have provided customers with a batch of rapid prototyping products for single-sided aluminum-clad PCBs for hotel lighting. After customer testing and verification, we found that our solutions can meet customer needs and expectations and improve the quality of hotel lighting products. Quality, efficiency and beauty, while also meeting the diverse and personalized needs of hotel lighting. The customer was very satisfied with our products, gave us high praise and trust, and decided to establish a long-term cooperative relationship with us, entrusting us to provide rapid prototyping services for single-sided aluminum-clad PCBs for more of their hotel lighting projects. We will also continue to provide customers with high-quality products and services and jointly promote the development of the hotel lighting industry.

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