Single Sided Copper Base Ciricuit Board Design For High Bay Light

Single Sided Copper Base Ciricuit Board Design For High Bay Light

Layer Count: 1 Layer


Base Material: C1100


Thermal Conductivity: 300-400W


Tg Value: 110, 130, 150

Wrap & Twist: 0.75%

About the Client:

Luminate Tech is a leading company in the industrial lighting industry. They came to us with a special request: to manufacture a single-sided copper core PCB for their high bay light series. They wanted to use the latest PCB technology to improve the efficiency, durability, and performance of their industrial lighting products.

Customer Requirements:

The client had some specific criteria for their high bay light PCB design: it had to be a single-sided copper core PCB that could handle heat dissipation effectively, ensuring optimal LED performance in harsh industrial environments. The PCB also had to be strong, lightweight, and resistant to high temperatures. Moreover, the client stressed the importance of efficiency and compliance with strict industry standards.

Project Challenges:

The main challenge was to manufacture a single-sided copper core PCB that could balance heat dissipation, durability, and energy efficiency in high bay lights. The PCB design had to be compact yet powerful, ensuring smooth integration with the existing lighting system. It was not easy to meet these requirements while following the client’s specifications and deadlines.

Our Solution:

Advanced Thermal Management:

Our engineers employed cutting-edge thermal management techniques to optimize the copper core thickness and strategically positioned thermal vias. This enabled efficient heat dissipation, ensuring the high bay lights worked at optimal temperatures, thus enhancing LED performance and lifespan.

Robust and Lightweight Design:

The circuit board was meticulously engineered to be robust yet lightweight, making it ideal for industrial applications. Utilizing high-quality copper materials and advanced manufacturing processes, we ensured the board’s durability without compromising its weight, making it suitable for high bay light installations.

Energy-Efficient LED Integration:

We integrated the circuit board seamlessly with the latest energy-efficient LEDs, enhancing the overall performance of Luminate Tech’s high bay lights. The integration not only met energy efficiency requirements but also elevated the illumination quality, providing superior brightness and coverage in industrial settings.

Adherence to Industry Standards:

The entire manufacturing process adhered strictly to industry standards and regulations. Each board underwent rigorous quality checks, including electrical performance tests and durability assessments, ensuring compliance with international quality benchmarks.

Timely Delivery and Client Satisfaction:

Our dedicated production team ensured the timely delivery of the customized circuit boards. Luminate Tech was impressed with the quality, performance, and reliability of the boards. The successful implementation of our designs significantly enhanced the efficiency and illumination capabilities of Luminate Tech’s high bay lights, earning accolades from their clients.

Post-Implementation Impact and Collaboration:

The newly designed single-sided copper core circuit boards significantly improved Luminate Tech’s high bay lights’ performance and reliability. Luminate Tech’s clients were highly satisfied with the enhanced illumination and energy efficiency. Our partnership with Luminate Tech continues to thrive, reinforcing our reputation as a trusted partner in the industrial lighting sector.

This collaboration reflects our commitment to innovation, quality, and client satisfaction, demonstrating our ability to meet and exceed the unique demands of the industrial lighting market.

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