Multilayer Double Sided Aluminum Core PCB Design For Machine

Multilayer Double Sided Aluminum Core PCB Design For Machine

Layer Count: 2 Layers

Min Solder PAD Dia: 1mm

Min Soldermask Bridge: 0.15mm

Min BAG PAD Margin: 0.25mm

Base Material: 1060, 3003, 5052, 6061

Thermal Conductivity: 1-8W

Customer Background:

StarTek Lighting America is a renowned manufacturer specializing in industrial machines for a variety of applications. In order to improve the efficiency and reliability of their machines, they needed a one-stop solution for aluminum-based PCBs. The goal is to integrate advanced PCB technology into industrial machines to ensure optimal performance and durability.

Requirements And Challenges:

Customers face challenges in finding reliable manufacturers that can provide comprehensive one-stop solutions for double-sided aluminum core foil PCBs. Specific requirements include thermal management, electrical performance, and mechanical stability to meet the stringent requirements of industrial applications. Our challenge was to find a supplier that could provide a seamless process from sourcing raw materials to manufacturing assembly and delivering high-quality PCBs.

Solutions Provided:

We at Best Technology are a leading PCB manufacturer and supplier providing comprehensive one-stop solutions for double-sided aluminum foil PCBs produced as per customers' industrial machine specifications. Key components of our solutions include:

1. Thermal Management: Our PCBs focus on efficient heat dissipation, which is critical for industrial machines operating in harsh environments.
2. Electrical Performance: Double-sided construction enables complex circuits and optimal signal flow to meet the high electrical performance standards required for industrial applications.
3.  Mechanical Stability: Aluminum-clad PCBs provide a strong and durable foundation, ensuring the mechanical stability necessary for industrial machines subjected to constant vibration and stress.
4. Production: We work closely with our customers to understand their specific design requirements. This involves customizing PCB dimensions, thermal vias, and layout to seamlessly integrate with industrial machines.
5. One-stop solution: From initial raw material procurement to final assembly production, we provide a streamlined one-stop solution that simplifies the entire process for our customers.

Collaboration Process:

Collaboration involves ongoing communication and collaboration. Our engineers work closely with our customers' technical teams to refine the PCB production process based on their feedback. Prototypes are provided for thorough testing and evaluation before series production begins.

Results And Feedback:

The delivered double-sided aluminum-based PCB exceeded the customer’s expectations with the following results:

1. Improved machine performance: Enhanced thermal and electrical performance helps improve the overall efficiency of the machine.
2. Extended machine life: Durable and mechanically stable PCBs ensure the longer service life of industrial machines.
3. Seamless Integration: Custom designs facilitate easy integration into customers’ existing machines without causing disruption.

Prospect:

This successful collaboration laid the foundation for an ongoing partnership. Customers have expressed interest in exploring additional PCB solutions for new machine models, demonstrating the potential for continued collaboration and mutual growth.

Multilayer Double Sided Aluminum Core PCB, MCPCB,