Single Sided Alu Substrate Circuit Board Design For Hotel LED Downlight

Single Sided Alu Substrate Circuit Board Design For Hotel LED Downlight

Layer Count: 1 Layer

Min Board Thickness: 0.8mm

Max Board Thickness: 5.0mm

Min Line Width/Line Space: 0.15/0.15mm

Hole Position Deviation: 0.075mm

Customer Introduction:

Eco Lux Innovations is a leading supplier of energy-saving lighting solutions, committed to providing a variety of lighting fixtures for hotels. They contacted us seeking an advanced single-sided aluminum base circuit board design for their new hotel downlight project. They wanted a solution that would optimize energy consumption and enhance the aesthetics of their hotel lighting fixtures. 

Customer Requirements:

Single-sided aluminum substrate circuit board, which can effectively manage heat dissipation and extend the service life of LED components. High levels of energy efficiency, cost-effectiveness, and compliance with strict production schedules.

Project Challenge:

The main challenge was to create a single-sided aluminum base circuit board that balances efficient thermal management with a sleek, beautiful design. The board had to be compact, lightweight and compatible with the latest LED technology. Additionally, we had to meet these requirements while ensuring timely delivery and staying within Eco Lux’s budget.

Our way:

Ⅰ: Innovative heat dissipation design:

By giving advice to customers, we helped them optimize the thickness of the aluminum substrate strategically integrate heat dissipation holes, and successfully design innovative heat dissipation solutions with customers. According to our simulations, this approach increases thermal conductivity by 25%, ensuring the downlights operate at optimal temperatures and maximizing LED performance and longevity.

Ⅱ: Energy-Saving LED Compatibility:
We integrated the board with the latest energy-saving LEDs, ensuring optimal compatibility and performance. The LED chosen by the customer has a high luminous efficiency of 150 lumens/watt, a high color rendering index of 90, and a warm white temperature of 3000K. This integration meets the energy efficiency requirements of Eco Lux and creates a comfortable and pleasant lighting effect.

Ⅲ: Cost-Effective Production:

We use efficient procurement processes and optimized manufacturing techniques to achieve cost-effectiveness and quality. We procure quality materials from reliable vendors at competitive prices. We also use automated processes and quality control systems to reduce errors and waste. This approach allows us to produce high volumes of boards within Eco Lux’s budget, ensuring affordability without compromising performance.

Ⅳ: On-time delivery and quality assurance:

We deliver custom circuit boards on time to meet Eco Lux's tight production schedule. We perform rigorous quality inspections on each board, including electrical performance testing and visual inspection to ensure flawless operation and aesthetics. We also provide after-sales support and warranty services to ensure customer satisfaction.

Ⅴ: Post-Implementation Impact and Collaboration:

The newly designed single-sided aluminum-based circuit board exceeded Eco Lux’s expectations. Hotel downlights use 50% less energy than traditional lighting solutions, saving money and reducing carbon emissions. Hotel guests can fully enjoy the warm, inviting glow of downlights, enhancing their comfort and experience. Eco Lux celebrates our innovation, quality, and collaboration. Our partnership with Eco Lux Innovations continues to grow, setting new standards in hotel lighting design and technology.

This successful collaboration reflects our commitment to providing fast delivery and high quality to our valued customers.

Single Sided Alu Substrate Circuit Board , Hotel LED Downlight MCPCB,