Quick Turn Single Side Aluminum Base PCB Board For LED Car Pot Light

Quick Turn Single Side Aluminum Base PCB Board For LED Car Pot Light

Layer Count: 1 Layer PCB


Type: Aluminum Clad PCB Board


Board Thickness: 1.6mm


Copper Thickness: 1oz

Surface Treatment: Lead-Free HASL

Customer Profile:

Auto Light Inc. is a leading manufacturer of auto lighting systems, specializing in high-performance LED headlights, tail lights, and signal lights. With a reputation for innovation, they were looking for a reliable partner to manufacture a single-side aluminum-clad PCB board for their latest auto lighting project.

Client Demands:

Auto Light Inc. required a high-quality single-side aluminum-clad PCB board for their latest auto lighting project. The PCB board was expected to have excellent thermal conductivity, enabling efficient heat dissipation, and maintaining stable electrical properties. The requirement was not only for high performance but also for a durable and reliable solution suitable for harsh environments without compromising on quality.

Project Challenges:

The auto lighting environment posed challenges of vibration, shock, and temperature variations. The PCB board must withstand these conditions while ensuring consistent illumination and electrical safety. Additionally, the PCB board design need to be compatible with the auto light fixture, ensuring easy installation and maintenance.

Our Strategy:

Ⅰ: Optimized Thermal Management Solutions:
Our engineers are focused on creating cutting-edge thermal management techniques. By carefully selecting materials and aluminum clad thickness and copper weight, we successfully enhanced the PCB board’s thermal conductivity, which is crucial for maintaining LED performance and longevity.

Ⅱ: Specialized Vibration and Shock Resistance:
In order to reduce the effects of vibration and shock, we applied a special solder mask and conformal coating, ensuring the PCB board and components were protected from mechanical stress and damage.

Ⅲ: Precision Engineering for Compatibility and Reliability:
In order to meet Auto Light Inc.'s requirement to realize a compatible and reliable design, our team adopted a streamlined design. The design not only met their size and shape requirements but also facilitated seamless integration, simplifying the installation and maintenance process.

Cost-Effective Production:

 We optimized the original material transportation and balanced high-quality production with cost-effectiveness. As a result, we not only ensured the competitively priced for mass production, but also the IPC standard quality.

Thorough Quality Assurance: Rigorous testing protocols were implemented, including basic inspection, electrical performance testing, metallographic section analysis, impedance testing, and so on before reaching Auto Light Inc.'s production line.

Post-Implementation Impact and Collaboration:

Auto Light Inc. was highly satisfied with the quality, performance, and durability of single-side aluminum-clad PCB boards. The auto lighting systems exhibited exceptional illumination, even color distribution, and unmatched reliability, meeting and exceeding the expectations of their customers. The collaboration led to Auto Light Inc. gaining a competitive edge in the market, enabling them to expand their product range and capture a broader customer base. The successful partnership between our company and Auto Light Inc. has not only strengthened our collaboration but also fostered innovation. We continue to work closely with Auto Light Inc. on new projects, leveraging our expertise in MCPCB design and manufacturing to create cutting-edge solutions that push the boundaries of auto lighting technology. If you have any questions or comments about single-side aluminum clad PCB board or more information about our company, please contact us. We will serve you wholeheartedly.

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