Single Layer Aluminum Based PCB Board For Pool Light

Single Layer Aluminum Based PCB Board For Pool Light

Layer: 1 Layer

Substrate material: Aluminum Substrate

Board thickness: 0.8mm-5.0mm

Conductor thickness: Customized

Min Line Width/Line Space: 0.15mm/0.15mm

Min hole diameter: 0.8mm

Introduce:

In pursuing enhanced pool lighting solutions, IlluminEarth Lighting & Controls Lighting is on a mission to revolutionize the industry. IlluminEarth Lighting & Controls partnered with us to create a pool lighting system that combines beauty, durability, and efficiency. Key to this transformative project was the production of single-layer aluminum-based PCB boards with the customer's advanced design concepts.

Customer Profile:

IlluminEarth Lighting & Controls Lighting is a leading innovator in pool lighting technology, creating visually appealing and energy-efficient lighting solutions for pools and aquatic spaces.


 

Customer Requirements:

IlluminEarth Lighting & Controls Lighting seeks a special technology that can withstand the swimming pool environment. Their vision included a lighting system that was not only visually striking but also durable, corrosion-resistant, and able to dissipate heat efficiently. Single-layer aluminum-based PCB boards were considered the ideal solution to meet these stringent requirements.

Project Challenges:

Creating cutting-edge pool lighting systems presents several daunting challenges that require innovative solutions:


Ⅰ: Stringent durability requirements:
IlluminEarth Lighting & Controls Lighting sets strict durability standards for its lighting systems, expecting them to perform flawlessly for long periods of time. Meeting these requirements requires strong materials and flawless engineering to ensure the longevity of the system.


Ⅱ: Best Thermal Management:
Effective heat dissipation is critical to maintaining the performance and extending the life of the LED chip. Insufficient thermal management can lead to overheating, affecting the system's longevity and overall lighting quality.

Ⅲ: Corrosion and oxidation resistance:
The corrosive nature of pool environments presents significant challenges. Components susceptible to corrosion and oxidation require special protection measures to maintain their structural integrity and prevent performance degradation over time.

Ⅳ: Precise waterproofing:
Achieving effective waterproofing without compromising system functionality is a delicate balance. The solution required securely sealing components to prevent water intrusion while allowing seamless operation and easy maintenance.

Ⅴ: Customized various pool designs:
Pool designs vary widely and IlluminEarth Lighting & Controls Lighting needed a solution that could accommodate different layouts and sizes. Creating a lighting system that is universally applicable while meeting custom requirements is a complex challenge to solve.


 

Our Way:

1. High-quality aluminum substrate:
Our single-layer aluminum-based PCB boards use top-grade aluminum substrates to enhance their thermal conductivity and ensure efficient heat dissipation. This choice provides a solid foundation for the lighting system, ensuring longevity and reliability.

2. Advanced surface coating:
Our PCB boards are corrosion-resistant with a special surface treatment, including OSP (Organic Solderability Preservative), which prevents oxidation and ensures long-lasting performance. These coatings also enhance solderability and help improve circuit board durability.

3. Waterproof technology:
Utilizing advanced conformal coating and IP68-rated sealing technology, we ensure the PCB board is water-proof. Considering the swimming pool environment, this waterproof ability is crucial, ensuring the safety and longevity of the lighting system.

Result:

Integrating our single-layer aluminum-based PCB boards into IlluminEarth Lighting & Controls Lighting's pool lighting systems has been a huge success. Lighting solutions not only meet or exceed industry standards, but set new benchmarks for durability, efficiency, and visual appeal. IlluminEarth Lighting & Controls customers experience a vibrant and long-lasting illuminated pool environment, reinforcing the company's reputation for excellence.

In Conclusion:

This case study exemplifies the unparalleled levels of durability, efficiency, and aesthetics achieved by IlluminEarth Lighting & Controls Lighting through the strategic implementation of a single-layer aluminum-based PCB. The success of this project highlights our commitment to pushing the boundaries of innovation, enabling our customers to deliver superior products that enhance user experience in diverse environments.

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