Single Sided Aluminum Substrate PCB For Hayward Pool Light

• Single Sided Aluminum Substrate PCB
• Customer Profile:
• Client Demands:
• Project Challenges:
• Our Strategy:
• Post-Implementation Impact and Collaboration:

Single Sided Aluminum Substrate PCB

Layer Count: 1 Layer

PCB Type: Aluminum Substrate PCB

Board Thickness: 1.2-3.2mm

Copper Thickness: 1oz

Surface Treatment: Lead-Free HASL

Customer Profile:

Hayward Lighting is an excellent innovator in pool lighting, specializing in creating captivating experiences through advanced pool lighting technology. With a reputation for excellence, they were seeking a reliable partner to manufacture a specialized single-side aluminum core PCB for their latest pool illumination project.


 

Client Demands:

Hayward Lighting required a high-performance single-side aluminum core PCB for their latest pool lighting projects. The PCB was expected to exhibit superior thermal conductivity, enabling efficient heat dissipation, and maintain stable electrical properties. The requirement was not only for excellent performance but also for a cost-effective solution suitable for mass production without compromising on quality.


 

Project Challenges:

The pool environment posed challenges of corrosion due to constant exposure to water and chemicals. The PCB needed to withstand these conditions while ensuring consistent illumination and electrical safety.


Additionally, The PCB design needed to be compact yet robust, ensuring durability and electrical safety while optimizing space for integration within Hayward Lighting’s sleek lighting fixtures.

Our Strategy:

1. Optimized Thermal Management Solutions:
Our engineers focused on creating cutting-edge thermal management techniques. By carefully selecting materials and aluminum core thickness and copper weight, we successfully enhanced the PCB’s thermal conductivity which is crucial for maintaining LED performance and longevity.



2. Specialized Waterproof Coating:
In order to lessen the effects of water and chemicals, we employ special surface treatment, ensuring the PCBs formed a barrier to prevent from moisture and corrosion.




3. Precision Engineering for Space-Efficient Design:
In order to meet Hayward Pool Lights requirement to realize a compact design and all components were strategically placed for maximum space utilization, our team adopt a streamlined design. The design not only met their size requirements, but also facilitated seamless integration, simplifying the assembly process.




4. Cost-Effective Production:
We optimized the original material transportation and balancing high-quality production with cost-effectiveness. As a result, we not only ensure the competitively priced for mass production, but also the IPC standard quality

 


5. Thorough Quality Assurance:
Rigorous testing protocols were implemented, including basic inspection, electrical performance testing, metallographic section analysis, impedance testing and so on before reaching Hayward Pool Lights’s production line.

Post-Implementation Impact and Collaboration:

Hayward Lighting was highly satisfied with the performance, reliability, and cost-effectiveness of Single-side Aluminum Core PCBs. The pool lights exhibited exceptional illumination, even color distribution, and unmatched durability, meeting and exceeding the expectations of their customers. The collaboration led to Hayward Lighting gaining a competitive edge in the market, enabling them to expand their product range and capture a broader customer base.




The successful partnership between our company and Hayward Lighting has not only strengthened our collaboration but also fostered innovation. We continue to work closely with Hayward Lighting on new project, leveraging our expertise in PCB design and manufacturing to create cutting-edge solutions that push the boundaries of pool lighting technology.


If you have any questions of comments about Single Side Aluminum Core PCB or more information about our company, please feel free to contact us. We will serve you wholeheartedly.

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